Plasma Cutting Consumables Manufactory .11.848.201.081 Plasma Protection Cap G501 For Kjellberg
Is plasma cutting cheaper than laser cutting?
Cost Comparison: Plasma Cutting vs Laser Cutting
1. Equipment Investment
- Plasma Cutting:
- Initial Cost: Generally lower, making it suitable for small businesses with limited budgets.
- Recommended For: Customers needing quick cuts on medium to thick metals.
- Laser Cutting:
- Initial Cost: Higher, suitable for businesses with precision requirements.
- Ideal Applications: Best for industries needing high precision and complex shapes (e.g., aerospace, automotive).
2. Operating Costs
- Plasma Cutting:
- Consumables: Electrodes and nozzles are inexpensive, ideal for high-frequency cutting.
- Gas Costs: Utilizes air or nitrogen, resulting in lower expenses.
- Laser Cutting:
- Consumables: Higher costs for laser lenses and gases (like nitrogen and oxygen), suited for low-frequency, high-value cuts.
- Material Efficiency: Higher material utilization reduces waste.
3. Cutting Efficiency
- Plasma Cutting:
- Cutting Speed: Suitable for fast cutting of medium to thick metals, saving time.
- Material Range: Works well with most metals, especially steel.
- Laser Cutting:
- Cutting Precision: Offers superior precision, perfect for detailed projects.
- Thin Metal Cutting: Excels in cutting thin metals, ideal for high-end markets.
4. Maintenance and Operation
- Plasma Cutting:
- Simple Maintenance: Easy for beginners and small workshops, reducing operational complexity.
- Training Needs: Minimal, easy to learn.
- Laser Cutting:
- Higher Maintenance Requirements: Needs skilled technicians for upkeep, suitable for businesses with technical teams.
- Training Needs: May require more extensive training.
Conclusion
- Choose Plasma Cutting: If you have a limited budget and primarily work with medium to thick metals, plasma cutting is a cost-effective option.
- Choose Laser Cutting: If you need high-precision cuts, especially on thin metals, laser cutting will provide better quality and efficiency.
Detailed Photos
NOZZLE:
The nozzle focuses the plasma arc and the gas that surrounds it to make a clean and precise cut. A nozzle with a larger opening is used for gouging, while a nozzle with a smaller opening is better able to direct the gas and so is used for fine, detailed work.
ELECTRODE:
The electrode is a narrow piece of copper containing hafnium (which is an excellent conductor of electricity). Its job is to receive the electrical current from a cathode block inside the torch to which it is connected, and to focus the charge through its tip, which causes it to arc onto the workpiece.
Retaining cap:
The retaining cap essentially holds all of the consumable parts of the torch together. As temperatures at this end of the machine are extremely high, it's not just the parts creating and focussing the arc that are worn down; the component holding them together also degrades over time.
Shield cap:
The shield is there to protect the torch and its other components from the sparks and molten metal that result from the plasma cutting process. It takes the brunt of the fallout so that wear to other components is minimised as much as possible.
We will provide you with an overview of all current and legacy Hypertherm plasma cutting systems, so you could see which option fits best your needs.
| HiFocus130i |
CODE |
Description |
| G901Y |
.11.848.201.142 |
Cooling tube |
| G002Y |
.11.848.221.300 |
Cathode O2 |
| G101 |
.11.848.221.145 |
Gas guide |
| G2006 |
.11.848.221.406 |
Nozzle O2 25A |
| G2007 |
.11.848.221.407 |
Nozzle O2 35A |
| G3004 |
.11.848.201.1604 |
Nozzle cap |
| G4015 |
.11.848.201.1515 |
Swirl gas cap |
| G4020 |
.11.848.201.1520 |
Swirl gas cap |
| G501 |
.11.848.201.081 |
Protective cap |
| G003Y |
.11.848.221.310 |
Cathode -O2 |
| G102 |
.11.848.221.146 |
Gas guide |
| G2008 |
.11.848.221.408 |
Nozzle O2 50A |
| G2010 |
.11.848.221.410 |
Nozzle O2 80A |
| G2012 |
.11.848.221.412 |
Nozzle O2 120A |
| G2014 |
.11.848.221.414 |
Nozzle O2 160A |
| G2016Y |
.11.848.221.416 |
Nozzle O2 200A |
| G3028 |
.11.848.201.1628 |
Nozzle cap |
| G4022 |
.11.848.201.1522 |
Swirl gas cap |
| G4025 |
.11.848.201.1525 |
Swirl gas cap |
| G4030 |
.11.848.201.1530 |
Swirl gas cap |
| G032Y |
.11.848.421.310 |
Cathode O2 |
| G034Y |
.11.848.421.330 |
Cathode O2 |
| G121 |
.11.848.421.145 |
Gas guide |
| G2326Y |
.11.848.421.426 |
Nozzle O2 280A |
| G2330Y |
.11.848.421.430 |
Nozzle O2 360A |
| G2331Y |
.11.848.421.431 |
Nozzle -O2-400A |
| G3209 |
.11.848.401.1609 |
Nozzle cap |
| G3219 |
.11.848.401.1619 |
Nozzle cap |
| G3229 |
.11.848.401.1629 |
Nozzle cap |
| G4345 |
.11.848.401.1545 |
Swirl gas cap |
| G4350 |
.11.848.401.1550 |
Swirl gas cap |
| G4355 |
.11.848.401.1555 |
Swirl gas cap |
| G971 |
.11.848.411.142 |
Cooling tube |
| G042 |
.11.848.211.510 |
Cathode ArH2 |
| G3008 |
.11.848.201.1608 |
Nozzle cap |
| G3018 |
.11.848.201.1618 |
Nozzle cap |
| G052 |
.11.848.311.510 |
Cathode |
| G105 |
.11.848.221.149 |
Gas guide |
| G2516 |
.11.848.311.616 |
Nozzle |
| G4530 |
.11.848.311.1530 |
Swirl gas cap |
| G071 |
.11.848.411.500 |
Cathode ArH2 |
| G125 |
.11.848.421.149 |
Gas guide |
| G2725 |
.11.848.411.625 |
Nozzle ArH2 |
| G2727 |
.11.848.411.627 |
Nozzle ArH2 |
| G2729 |
.11.848.411.629 |
Nozzle ArH2 |
| G3249 |
.11.848.401.1649 |
Nozzle cap |
| G4335 |
.11.848.401.1535 |
Swirl gas cap |
| G4340 |
.11.848.401.1540 |
Swirl gas cap |
| G521 |
.11.848.401.081 |
Protective cap |
Why choose weicheng plasma consumables?
1.Excellent perforation ability:
Plasma consumables can smooth cut / cut flat
Our Plasma spare parts can cut iron plate/aluminym plate/steel plate
2.Our Plasmas Consumables have long life with high cost performance more excellent than other brands
Company Profile
About our factory
Changzhou Weicheng Welding and Cutting Manufacturer Co.,Ltd. is a manufacturer located in Changzhou, Jiangsu and near Shanghai with good location, convenient transportation and complement resources.We have our own factory and have advanced full automatic equipment to ensure the quality of all products. It strictly follows European & American Design and Use Standard and adopts an advanced management system and strict quality control. Our company has specialized in plasma welding and cutting machineparts for many years. Our main products include plasma cutting torch head and replacement parts such as plasma electrode, plasma nozzle and so on. We cooperate with manyfamous brands from different countries.
Weicheng welding and cutting equipment manufacturing co., LTD specializes in the production and sales of Thermal Dynamics electrode nozzles,Hyperther 1250 electrode nozzles, Hyperther 65A/85A electrode nozzles, Hyperther 85-65, powermax1250 and other welding and cutting accessories. The company has exquisite skills, perfect quality management system. The company's main product brands are Hyperther, Thermal Dynamics, Trafimet, kjellberg, and so on, the products have plasma electrodes, plasma nozzles, plasma cutting torch,plasma protective cover,plasma shielding cover, domestic plasma cutting machine accessories. Widely used in shipbuilding, steel structure, elevator plant, heavy industry equipment, petrochemical and other industries, in the same industry are in a leading position. In recent years, the customers we have worked with have given a lot of good feedback and evaluation.
About our production equipment
We have multiple production lines and professional equipment such as vacuum plasma processing machines, plasma surface treatment machines, plasma cleaning machines, and plasma glue removers.
We can produce a large number of consumables such as plasma nozzles and plasma electrodes to improve product performance and quality.
Certifications
Packaging & Shipping
FAQ
Q1: Can I have a sample for testing?
A: Yes, we can support sample . The sample will be charged reasonably according to the negotiation between us.
Q2: Can I add my logo on the boxes/cartons?
A: Yes, we have a R&D capability and professional & efficient team, OEM and ODM are available from us.
Q3: What are the benefits of being a distributor?
A: Special discount Marketing protection.
Q4: How can you control the quality of products?
A: Yes, we have engineers ready to assist customers with technical support problems, any issues that may arise during the quoting
or installation process, as well as aftermarket support.
Q5: Can we mix items in full container?
A: Yes. We ship our products in bulk, usually 40 Feet High Cube Containers, but 20 feet containers are also acceptable.
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